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MARCH 2012

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bartington

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Research & Development

 

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Exotic Material Boosts Electromagnetism Safely 
Using exotic man-made materials, scientists from Duke University and Boston College believe they can greatly enhance the forces of electromagnetism (EM), one of the four fundamental forces of nature, without harming living beings or damaging electrical equipment.


This theoretical finding could have broad implications for such applications as magnetic levitation trains, which ride inches above the tracks without touching and are propelled by electro-magnets.


As the term indicates, EM is made up of two types of fields – electric and magnetic. Alternating current sources generate both electric and magnetic fields, and increasing one of them generally leads to the increase in the other. But electrical fields can cause problems if they get too high.


"For any EM applications dealing with things on the human scale, high-intensity EM fields needed for the generation of strong forces interfere with other devices and may be harmful to biological tissues, including humans," said Yaroslav Urzhumov, an assistant research professor in electrical and computer engineering at Duke's Pratt School of Engineering. 


"The severity of this problem is substantially reduced if the fields are predominantly magnetic, since virtually all biological substances and the majority of conventional materials are transparent to magnetic fields," Urzhumov said. "While we can't suppress the electric field completely, a magnetically-active metamaterial could theoretically reduce the amount of current needed to generate a high enough magnetic field, thus reducing parasitic electric fields in the environment and making high-power EM systems safer."


The solution to this problem comes from the recent ability to fabricate exotic composite materials known as metamaterials, which are not so much a single substance, but an entire man-made structure that can be engineered to exhibit properties not readily found in nature. These metamaterials can be fabricated into a limitless array of sizes, shapes and properties depending on their intended use.


In the magnetic levitation train example, conventional electromagnets could be supplemented by a metamaterial, which would have been designed to produce significantly higher intensities of magnetic fields using the same amount of electricity.


The Duke scientists came up with the theoretical underpinning for the metamaterial, which is being fabricated by collaborators at Boston College, led by Willie Padilla, associate professor of physics.


"The metamaterial should be able to increase the magnetic force without increasing the electric current in the source coil," Urzhumov said. "The phenomenon of magnetostatic surface resonance could allow magnetic levitation systems to increase the mass of objects being levitated by one order of magnitude while using the same amount of electricity."
EM is currently being used in a host of devices and applications, ranging from subatomic "optical tweezers" scientists use to manipulate microscopic particles with laser beams, to potentially highly destructive weapons.


Urzhumov works in the laboratory of Duke's David R. Smith, William Bevan Professor of electrical and computer engineering and director of Duke's Center for Metamaterials and Integrated Plasmonics. Smith has previously demonstrated that similarly designed metamaterials could act as a "cloak" to different frequencies of light and other waves.


Wenchen Chen and Chris Bingham from Boston College's physics department were also members of the research team.

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  Sponsored Announcement
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MAGNETICS 2012: Conference Proceedings Now Available

If you were unable to attend Magnetics 2012, you can still stay up-to-date on the latest and most important advancements in magnetic applications, technology and materials as well as global issues of supply, demand and pricing of magnetic materials.

 

cdFor only $290 you can purchase the digital conference proceedings, which includes:

  • PDFs of the slides to more than 20 presentations

  • Product and services information from exhibiting companies

  • Attendee Information (Name / Title / Company / City / State / Country)

It’s the next best thing to being at the Conference! Order Now!

 

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  New Products
 

MEDER electronic, Inc. MMS - 2.8 mm Implantable MEMS Reed Sensors Need No Power

mederA new, ultra-small magnetically actuated reed sensor that requires no power and is designed for switching CMOS gates and other low power signal switching devices such as implantable medical pacemakers and insulin pumps is being introduced by MEDER electronic.

 

MEDER MMS Reed Sensors are magnetically actuated on/off sensors that feature no power draw and measure only L2.8mm[0.110”]  x W2.05mm [0.080”] x H1.2mm [0.047"].  Designed for switching low power devices where size is critical, they are available with magnetic sensitivity ranges from 1-4 millitesla and are tested to withstand up to 15,000 G's shock from any direction.  Choose from 2 surface mount lead designs in a SPST-NO (Form A) version: lead design 1 (straight cut axial lead), and lead design 2 (Gull Wing).

 

Manufactured using semiconductor wafer technology, MEDER MMS Reed Sensors are supplied in tape and reel according to IEC 286/part 3, suitable for auto pick and place equipment. These SPST reed sensors have a switching voltage of 3 VDC max., with 109 insulation resistance across the contacts.  These reed sensors are EDS sensitive and RoHS compliant.  Available today at Digi-Key Corporation.


lakeshoreLake Shore Cryotronics Introduces 8400 Series Hall Effect Measurement System
Lake Shore Cryotronics, Inc. has introduced the new 8400 Series Hall effect measurement system (HMS), developed in collaboration with Toyo Corp. of Japan. The 8400 Series HMS features optional AC field measurement capability that enables measurement of Hall mobilities down to 0.001 cm2/V s – lower than ever possible using traditional DC field Hall measurement techniques. Measurement of low mobilities is highly desirable for contemporary semiconductor and electronic materials being developed for such applications as solar cells, thermoelectric materials, and organic electronics.


The Model 8404 HMS provides a robust platform to which new features can be added as material measurement needs evolve. The standard system comes equipped with DC field measurement capabilities and a resistance range from 0.5 mΩ to 10 MΩ. The Model 8404 HMS can provide a full range of Hall measurements on van der Pauw samples. An assortment of options, including AC field capability, variable temperature assemblies (15 K to 1273 K), high resistance (up to 200 G), and low resistance (to 10 µ) broaden measurement opportunities and simplify experimental processes.


In the past, the traditional DC field Hall measurement technique has been sufficient to measure materials with mobilities down to approximately 1 cm2/V s. However, the emerging class of photovoltaic (solar cell), thermoelectric and organic electronic materials is characterized by low mobilities that are difficult, if not impossible to measure. The 8400 series HMS uses AC field techniques to extract the diminishingly small Hall voltage from the background noise produced by these new materials, and closes the gap between traditional DC field measurement techniques and these low mobility materials.


Spacemag Scheduled for Launch
Spacemag, Bartington Instruments’ first magnetometer for use in space, is to be carried in a satellite designed by the Instituto Universitario de Microgravedad ‘Ignacio Da Riva’ of Spain’s Universidad Politécnica de Madrid (IDR/UPM).

 

The satellite, UPMSAT-2, is being manufactured and assembled by IDR/UPM and will be launched into a low earth polar orbit by the end of the first quarter of 2013. Spacemag will be fitted to the satellite and will collect in-flight magnetic field information.

 

Spacemag is a three-axis fluxgate magnetometer designed for use in spacecraft attitude control systems. Lightweight, low noise and with minimal heat output, it has been shock and vibration tested to NASA-STD-7001, and its vacuum compatible components are specified for 100 kRad.

 

The sensor was tested at RAL Space (Rutherford Appleton Laboratories) to verify its functionality for long term use in a space environment.


Infolytica Releases Motorsolve V3.0 with Thermal Analysis Module
Infolytica Corp. has released its MotorSolve v3. The new MotorSolve Thermal module is included with this latest version, giving motor designers a complete software tool, which they can use to thoroughly evaluate the impact of temperature and different cooling methods on the performance of brushless, PMAC and induction machines.


MotorSolve Thermal is a 3D automated-FEA analysis module that enhances the accuracy of MotorSolve’s existing electromagnetic result computations by accounting for heating and cooling on performance as well as offering new temperature related outputs. It accounts for conduction, radiation and natural/forced convection heating or cooling.
The MotorSolve user interface has been updated to include a full 3D view of the housing and the machine, giving a real time view of the design. The use of descriptive names and annotations on the model remove any guesswork as to the nature and impact of each parameter.


This latest release is unlike other design software solutions, as it eliminates the need to create two separate machine models for thermal and electromagnetic analysis. Within just one design environment, you can perform both types of analysis. There is no template matching or software linking. Just specify the motor and housing geometry, winding details, losses, materials and cooling type once in order to:

  • Calculate temperatures using the losses from the magnetic analysis
  • Perform the magnetic analyses taking into account the change in material properties due to the change in temperatures

MotorSolve Thermal offers both steady state and duty cycle experimental condition. The extensive list of performance charts includes duty cycle losses, average or min/max temperatures and heat flux.


Calnetix Technologies Launches New Insight 3600 Magnetic Bearing Controller
Calnetix Technologies, LLC has announed commercial availability of its latest technology development, the Insight 3600 magnetic bearing controller. These compact, panel-mounted units are the company’s third generation of magnetic bearing controllers, offering control of advanced permanent magnet bias magnetic bearings in up to five independent axes.


According to Herman Artinian, vice president of Business Development at Calnetix, magnetic bearings are becoming essential components of high-speed rotating systems, helping to eliminate rotational friction as well as the need for lubrication. Magnetic bearing controllers monitor shaft position and provide the electrical current to maintain the magnetic fields that position a rapidly spinning shaft.


Each Insight 3600 controller contains all the elements necessary to operate a magnetic bearing system, including:

  • A sensor interface to drive and demodulate up to five sensor coils, providing the position of the rotor in real time
  • A powerful DSP (digital signal processor) that regulates power amplifier current to drive the bearing actuators based on position sensor data
  • Power amplifiers rated at 3600 VA (Volt Ampere) per channel
  • A comprehensive GUI (Graphical User Interface) for programming and for remote monitoring and diagnostics of the system

“We believe that our new Insight 3600 controller is the most advanced system of its kind available on the market today,” said Artinian. “It is certainly the most compact controller in production with all of its capabilities in a 4 by 17 by 17 inch package.”


The Insight 3600 controller is available for use with the company’s advanced Powerflux and Xcelflux magnetic bearing products.

  Industry News
 

Free Webinar on Low Frequency Electromagnetic Simulation Using CST STUDIO SUITE Version 2012

CSTCST STUDIO SUITE is used to simulate a wide range of applications such as sensors, electromechanical devices, high voltage equipment, transformers and power electronic devices and much more. Advanced features critical to the design process include automatic mesh generation and refinement, special curved and higher order elements,  parametric analysis and automatic post-processing, as well as interoperability with third party system simulators.

 

An important feature in a state-of-the-art simulation tool is the ability to import, modify and parameterize complex CAD and user-defined geometries. 2D models can be easily derived from such a 3D design, where the 2D model is consistent with the original 3D model and includes no extra overhead.

 

This webinar presents a summary of current and new functionality in CST EM STUDIO 2012, which is demonstrated on practical examples. More information and registration at www.cst.com.


Molycorp Announces Completion of $390 Million Strategic Investment From Molymet
Molycorp, Inc. has announced the closing of its previously announced placement of 12.5 million shares of Molycorp common stock with Molibdenos y Metales S.A. (Molymet), for approximately $390 million. 
 
As previously disclosed, proceeds from the Molymet investment will be used by Molycorp for general corporate purposes and to bolster Molycorp's strategic flexibility, and will likely be used to finance a portion of the cash purchase price of Molycorp’s recently announced acquisition of Neo Materials Technologies, Inc.


Molycorp to Acquire Leading Rare Earth Processor Neo Material Technologies in $1.3 Billion Deal

Molycorp, Inc. and Neo Material Technologies, Inc. have announced the signing of a definitive agreement under which Molycorp will acquire Neo Materials for approximately CDN $1.3 billion.


“This transaction will link two unique companies – one with a world-class, high-quality resource, and the other with world-class rare earth product design and processing capabilities,” said Mark A. Smith, Molycorp’s oresident and CEO. “Neo Materials is recognized throughout the industry for its exceptionally high-quality production and processing capabilities, its patented technology platform, and its ability to consistently meet demanding customer specifications. With this combination, Molycorp will be in a unique position to enhance our time to market and provide new global customer segments with rare earth metals, oxides, and alloy powders that are unmatched today. We see significant opportunities for growth as well as powerful synergies through this transaction.”


Transaction Terms: Under the agreement, which was unanimously approved by the two companies’ boards of directors, Neo Materials shareholders will receive consideration equal to CDN$11.30 per share, comprising of CDN$8.05 per share in cash and 0.122 Molycorp shares based on Molycorp’s 20–day volume weighted average price of US$26.66. Neo Materials shareholders will have the right to elect their preferred consideration mix of cash and newly issued Molycorp common stock, with the total consideration being approximately 71.2 percent cash and approximately 28.8 percent Molycorp common stock. The CDN$11.30 per share represents a premium of approximately 42 percent to Neo Materials’ closing share price of CDN$7.97 on March 8, 2012.


A summary of the details of the transaction can be downloaded here. The transaction will be implemented through a court-approved Plan of Arrangement under Canadian law and is subject to the approval of Neo Materials shareholders, relevant regulatory approvals, and other customary closing conditions. The transaction is expected to close in the second or third quarter of 2012.


Compass Diversified Holdings Acquires Arnold Magnetic Technologies Holdings Corp.
Compass Diversified Holdings (CODI), an owner of leading middle market businesses, has announced that on March 5, 2012, it entered into an agreement to acquire and consummated the acquisition of Arnold Magnetic Technologies Holdings Corp. (Arnold).

 

Based in Rochester, NY with an operating history of more than 100 years, Arnold is a global manufacturer of engineered magnetic solutions for a wide range of specialty applications and end-markets, including energy, medical, aerospace and defense, oil and gas exploration, advertising, general industrial and automotive. From its manufacturing facilities located in the US, the United Kingdom, Switzerland and China, the company produces engineered magnetic assemblies in addition to high performance permanent magnets, flexible magnets and precision foil products that are mission critical in motors, generators, sensors and other systems and components. Based on its long-term relationships, the company has built a diverse and blue-chip customer base totaling more than 2,000 clients worldwide. For the year ended December 31, 2011, Arnold reported revenue of approximately $135.8 million.

 

The purchase price for Arnold of $130.5 million was based on a total enterprise value of $124.2 million and included $6.3 million of cash and working capital adjustments. Arnold generated approximately $17.9 million of adjusted EBITDA for fiscal 2011. Acquisition related costs were approximately $4.2 million. CODI funded the acquisition through available cash on its balance sheet and a draw of $25.0 million on its revolving credit facility.

 

CODI's initial common equity ownership in Arnold as a result of the transaction is approximately 96.7 percent on a primary basis. In addition to its equity investment in Arnold, CODI provided loans totaling $85.5 million to Arnold as part of the transaction. Arnold's management invested alongside CODI and owns the remaining approximate 3.3 percent.

 

"We are pleased to take advantage of our balance sheet strength and expand our family of niche leading businesses with the acquisition of Arnold,” said Alan Offenberg, CEO of CODI. “This acquisition is consistent with our philosophy of owning companies with a real reason to exist based on Arnold's strong and defensible market position, diversified customer base, stable cash flow, experienced management and attractive growth prospects. The company's reputation as a global manufacturer of highly engineered, application-specific magnet solutions is reflected in its longstanding history of more than 100 years and extensive client relationships across various end-markets. We are excited about the favorable dynamics in the rare earth magnet industry, including increasing demand from high-growth sectors such as alternative energy. We look forward to working closely with management to capitalize on the positive macro-trends and leverage Arnold's engineering and product development capabilities to accelerate the company's growth potential."

 

Tim Wilson, Chief Executive Officer of Arnold, will continue to serve in the same capacity at the company. Mr. Wilson said, "CODI's acquisition of Arnold provides compelling opportunities to expand our business. By drawing upon CODI's parent-level financing structure and success in growing niche market leaders, we will enhance our ability to implement strategic growth initiatives aimed at further strengthening our global leadership in the specialty and rare earth magnetic industry for the benefit of our stakeholders."

 

Additional information on the acquisition will be available on the Company's current report on Form 8-K that will be filed with the Securities and Exchange Commission.


Biotech Firm Spun Off from Children's Hospital Raises $7 Million to Advance Magnetic-Based Vascular Treatment
Vascular Magnetics, the first start-up company spun off by The Children's Hospital of Philadelphia, has raised $7 million to advance development of an innovative drug delivery system using magnetically targeted nanoparticles to treat peripheral artery disease.


Vascular Magnetics, based in West Philadelphia, announced that Devon Park Bioventures, of Wayne, Pa., is the sole investor in this Series A financing agreement.


"It's exciting to see that one of our hospital's research discoveries has attracted investors to move it toward commercial development," said Philip R. Johnson, M.D., chief scientific officer and executive vice president, The Children's Hospital of Philadelphia. "This work can have multiple benefits—directly to patients receiving a new treatment, and also to children whose lives will be improved by future research supported by revenue generated by this technology."


Vascular Magnetics was co-founded in 2010 by Robert J. Levy, M.D., William Rashkind Endowed Chair of Pediatric Cardiology at The Children's Hospital of Philadelphia, and Richard S. Woodward, Ph.D. Levy, whose extensive laboratory research forms the basis of the proprietary drug delivery system, is the firm's founding scientist. Woodward, who has a business background in nanotechnology and polymeric coatings, is the company's president and chief operating officer.


The drug delivery system at the heart of the company's work is called vascular magnetic intervention. The system combines biodegradable, magnetic drug-loaded particles with a magnetic targeting catheter and a device that creates a uniform magnetic field. The system, which Levy has tested in animals, guides the particles to the walls of arteries narrowed by peripheral artery disease. At the disease site, the particles remain in place, slowly biodegrading and releasing the drug paclitaxel, which prevents re-obstruction of the artery.


The technology could fill an important unmet need in treating peripheral artery disease (PAD), in which blocked arteries, primarily in the legs, exact a heavy toll in some 30 million older adults in North America and Europe. Diabetes patients and smokers are particularly affected by this painful, debilitating condition, responsible for the majority of amputations performed in this country. Drug-eluting stents, currently used in heart disease, are less effective in PAD. Levy said that magnetic intervention could deliver more effective doses of drugs than the standard drug-eluting stents, and could be used to re-administer drugs as needed.


As a new platform technology, Levy added, vascular magnetic intervention could also be adapted to delivering other agents, such as therapeutic genes or cells, and has potential utility in treating heart conditions in children. In the near future, Vascular Magnetics will complete preclinical development of its technology, with plans to begin its first clinical trial in 2014, in adult patients.


Great Western Minerals Group’s LCM Receives Rare Earth Metal Making Environmental Permit
Great Western Minerals Group Ltd.’s (GWMG) wholly owned subsidiary Less Common Metals (LCM), located in Birkenhead, U.K., has been granted its environmental permit to carry out electrolytic production of rare earth metals at LCM's new Hooton Park location.


The permit, issued by the United Kingdom Environment Agency, enables LCM to produce rare earth metals in accordance with the highest of national environmental, health and safety standards.


Ian Higgins, Managing Director, Metals and Alloys at LCM said, "The detailed design and production of the first two metal making cells, which have now been received by LCM, was carried out by a leading United Kingdom-based foundry technology company. The initial trials of the metal making system are scheduled to commence in May 2012. Our plan is to have six cells in full operation by the end of 2012 at a level of production that will fully supply the requirements for LCM's recently commissioned strip casting furnace."


Jim Engdahl, president and CEO of GWMG said, "The process of fused salt electrolysis of rare earth oxides to metals increases the existing metal and alloy making capability at LCM into bulk production of metals, principally for the permanent magnet alloy business. This represents one more step toward GWMG being the most fully integrated rare earth company in the world. That, in turn, translates into additional self-sufficiency for our production cycle and certainty of supply for GWMG’s global customers."


roskillRare Earths & Yttrium: Market Outlook to 2015, 14th Edition 2011
The rare earths industry is at a turning point, as new sources of supply come on stream, industry in China consolidates under a limited number of state owned enterprises, and consumers re-evaluate the way in which rare earths are used after a period of unprecedented high prices.


Measures taken to control production in China are becoming more effective, resulting in a decline in official production of more than 4%py from 2006 to 2011. In 2011, China accounted for 94 percent of world production and this is expected to fall to just over 70 percent by 2015. An increasing proportion of Chinese supply is now required for its domestic industries which will account for 70 percent of total demand for rare earths in 2011. New projects in the rest of the world are forecast to contribute an additional 56,000 to 57,000t REO to supply by 2015.


All the growth in demand between 2005 and 2010 came from China (11%py); growth in the rest of the world fell by almost 4%py, largely a consequence of the global economic downturn in 2009 and a tightening of the Chinese export quota in 2010, which restricted availability. In the years to 2015, the main demand driver will be the use of rare earths in NdFeB magnets, which are forecast to grow at 11-13%py as potential markets expand to include applications in permanent magnet motors for electric vehicles and wind turbines. Magnets could account for nearly one third of demand by 2015. Strong growth in demand is also forecast for rare earths in NiMH batteries, phosphors, optical glass and ceramics.


From June 2010, when the Chinese export quota fell by nearly 40 percent, prices for most rare earths began to rise sharply, particularly for the lower cost LREEs where traders limited sales in order to maximize exports of higher value HREEs. Prices for those rare earths used in magnet alloys also rose rapidly in response to strong demand within China. At the start of Q4 2011, prices underwent some correction but are still at a level that has caused end users to look at reformulation, alternative technologies and recycling.


For more information or to order this report visit www.roskill.com/rare-earths.


The Global Permanent Magnet Industry
A new book documenting the global permanent magnet industry is now available. This industry directory is a comprehensive and accurate directory of the permanent magnet industry. All listings represent original research and include meaningful descriptions of each company – who they are, where they are, and what they do.

 

As a result of the unique approach in constructing this directory, one now has access to the most comprehensive compilation of the players in today’s permanent magnet industry. It includes 725 companies located in over 35 countries. Each company listing provides important contact information, a brief assessment of the company’s capabilities or a summary of their product offerings.

 

Included in this directory are manufacturers of permanent magnets, distributors of permanent magnets and fabricators of magnetic assemblies and systems for commercial and industrial applications.

 

This directory is intended to assist the following individuals or organizations:

  • Industry participants conducting strategic competitive analysis
  • Magnet users seeking to identify sources for permanent magnets
  • Suppliers of goods and services to the magnet industry
  • Financial investors considering investment in the magnet industry
  • Industry participants considering strategic acquisitions or divestments

The book’s Appendix includes a combination glossary and dictionary of more than 200 terms and product nomenclature commonly used by the permanent magnet community, representing a comprehensive overview of the “language” of the magnet industry.

 

Priced at $395, this unique reference book can be purchased with credit card for immediate delivery at www.waltbenecki.com (click on “Publications”).

 

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Event Listings

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enc53rd ENC
April 15 - 20, 2012
Miami, FL

 

ENC sponsors an annual conference for the presentation of experimental research and new applications in NMR.  Oral and poster presentations cover the topics of Biomolecular NMR, Detection, Dynamics, Large Systems, Materials, MRI, Resolution and sensitivity, Screening, Small molecules, Solids, and Solutions.  Attendees spend the evening hours of the conference visiting exhibitor displays and enjoying their generous hospitality. Highlights of the 53rd ENC include presentation of the Laukien Prize (with prize of $20,000) and the after-dinner presentation by Richard Ernst, 1991 recipient of the Nobel Prize in Chemistry. Visit the ENC web site for details on the program, registration and hotel accommodations.  Contact ENC:  telephone (505-989-4573), e-mail (enc@enc-conference.org).


pcim2012PCIM

May 8 – 10, 2012

Nuremberg, Germany

 

PCIM (Power Conversion Intelligent Motion) is Europe's leading meeting-point for specialists in Power Electronics and its applications in Intelligent Motion and Power Quality. From 08 – 10 May 2012, the industry's key international players will meet in Nuremberg. Get up-to-the-minute information on the newest trends and developments as well as state of the art solutions for your most challenging problems.  From power semiconductors, passive components, products for thermal management, sensors or servo-technology and the wide area of power quality and energy-management - PCIM offers a comprehensive and focused presentation of products! Benefit from the success of such a well established international exhibition with conference and tutorials. The exhibition is open for trade visitors from Tuesday, 8 May until Thursday, 10 May, from 09:00 until 17:00 hrs. Register for your free day ticket for PCIM Europe 2012:

www.pcim-europe.com/tickets.


emcwThe Electrical Manufacturing and Coil Winding Expo

May 9-10, 2012

Milwaukee, WI

 

The Electrical Manufacturing and Coil Winding Expo is designed specifically for electrical product manufacturers, designers, assemblers, and users. Exhibiting companies will display and demonstrate their latest innovations in electrical manufacturing and coil winding production, and test equipment, components, materials and services -- all designed to help you produce the best possible products at the lowest possible cost. A technical conference with presentations from industry leaders related to the latest design and manufacturing technologies of transformers, permanent magnets, AC/DC motors, electrical coils and components will provide you the best opportunity to stay current on the newest products and technologies.

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